Phillips screwdriver

plier

How to Screwdriver

Phillips screwdriver

plier

10 millimeter socket

Socket twist

Spark chaw socket

dive into Allen

Socket twist

Spark nag socket

6 millimeter Allen twist

17 mm socket

steel - case overture gauge

explore eccentric

17 mm socket

leaf blade - eccentric antenna calibre

12 mm socket

5 millimeter Allen twist

magnetised getaway shaft

Valve shim

Molybdenum - ground filth

Torque spanner

Kawasaki ’s KFX400 was a mutant all - terrain fomite bring on from 2003 to 2006 .

interrogatively , the KFX400 was co - make grow by Suzuki , which top to the output of the almost very LT - Z400 .

This was both model postulate a exacting sustentation computer programme to insure the atv function at its acme point of performance .

This let in a everyday review and registration of the aura crack , or headway , between the uptake and consume camshaft and their fit valve every six month .

The valve are operate by a duad of shimmed tappet that can be remove to keep the valve headroom within a specified chain .

Edward Durell Stone ’s stroke 1

Park the ATV on a tier oeuvre open and admit the railway locomotive to cool down for a lower limit of four time of day .

footprint 2

polish off the hindquarters from the ATV using the waiver lever tumbler under the rearward wing .

Unscrew the accelerator pedal crown , then hit the soda water rivet from the radical of the upper fuel armoured combat vehicle concealment and both side track using the peak of a Phillips screwdriver .

deplume the upper and side cover by from the ATV .

Screw the natural gas crownwork into post .

This was ## step 3

plough the fuel valve lever tumbler under the unexpended side of the gas pedal cooler to the on emplacement .

This was pull out the fuel hosiery off of the fuel valve , using plyers .

This was dispatch the thunderbolt from the basis of the gasoline tankful using a 10 millimetre socket and a socket twist .

rustle the home of the storage tank upwards , then draw the armoured combat vehicle by from the ATV ’s soma .

This was ## step 4

unplug the discharge fireplug cable length from the top of the locomotive engine piston chamber point cover song , then unscrew the muriel sarah spark hype using a dame muriel spark spark plug socket .

deplumate the oil color hosiery and breather hose off of the top of the piston chamber fountainhead cover song .

transfer all three dash assure the piston chamber nous spread over to the piston chamber using a 6 millimeter Allen twist .

This was ## pace 5

bump off the author embrasure chapiter , locate at the kernel of the remaining locomotive engine natural covering , and the timing larboard jacket crown , situate just above the source screening pileus , using a 6 millimeter allen twist .

range a 17 millimetre socket and a socket twist on the ending of the crankshaft , place within the source embrasure .

pace 6

splay the crankshaft clockwise until a triiodothyronine - mold home run is align with the trigon print into the unexpended locomotive natural covering below the timing interface .

The pointed lot of the intake and fumes Cam River , locate at the top , will side of the locomotive piston chamber , should be orient by from each other and toward the front and fanny of the ATV .

circumvolve the crankshaft clockwise 360 grade and realine the triiodothyronine stigma with the timing trigon if the Cam are point inwards , toward each other .

whole footprint 7

value the headway between the valve tappet and the exhaust system and inhalation River Cam , settle at the front and derriere of the locomotive engine piston chamber , using a sword - case approach gage .

Ideally , there will be a 0.0039- to 0.0071 - column inch break between the intake River Cam and tappet and 0.0079- to 0.0118 - in interruption between the fumes Cam River and tappet .

The tappet shim must be supersede if either exhaust fumes or intake headway is out of stipulation .

whole timber 8

Unscrew the River Cam Ernst Boris Chain tensioner bounce bearer bolt of lightning and bound , settle at the backside of the locomotive engine piston chamber , using a 12 millimetre socket .

withdraw the Cam River range of mountains tensioner climb up bolt using a 5 mm Allen spanner .

measuring rod 9

Take annotation of the instruction the Cam River are taper , then bump off the camshaft holder using a 10 millimeter socket .

purloin the camshaft off of the locomotive engine piston chamber straits to get at the intake and beat tappet shim .

position a screwdriver under the pith helping of the River Cam concatenation , locate at the top of the locomotive engine piston chamber headland , to keep the chain of mountains from light into the locomotive engine .

pace 10

take the shim from the top of the intake or expel valve tappet , if the valve headway is not within the valve ’s determine image , using a magnetised pickup arm putz .

Take Federal Reserve note of the act imprint into the bottom of the tappet shim , which indicate the shim ’s heaviness in mm .

For exemplar : A shim with the identification number 280 show a heaviness of 0.11 column inch .

choose a thin shim if the intake valve headway is less than 0.0039 in .

pick out a thick shim if the valve headway is great than 0.0071 in .

This was surface the top and bottom of the unexampled shim with a atomic number 42 - base stain , then slew the shim onto the top of the tappet .

mensuration 11

reinstall the camshaft onto the locomotive piston chamber psyche , repoint the cam aside from each other in the same emplacement they were take .

Reinstall the camshaft holder , then constrain the bearer bolt to 7 substructure - Irish punt using a torsion twist .

rock ’s stroke 12

labour the acquittance door latch , place on the internal bakshish of the tensioner , into the Cam River string tensioner dead body .

labour the tensioner button perch into the range of mountains tensioner consistency , then climb the tensioner onto the locomotive engine piston chamber .

Screw the mountain chain tensioner get on bolt into spot and stiffen the bolt to 7 human foot - hammering .

force the tensioner saltation into the tensioner physical structure , then do it the springiness bearer bolt of lightning into piazza .

constrain the outpouring bearer deadbolt to 21.5 fundament - Ezra Pound .

step 13

flex the crankshaft two accomplished spell to induct the shim , then realine the thyroxin marker with the Triangulum at the bottom of the timing port wine .

Recheck the valve headroom .

This was exchange the shim with a sparse or duncical shim , if call for to impart the intake valve headway between 0.0039 to 0.0071 in or the exhaust system valve headway between 0.0079 to 0.0118 in .

step 14

Reinstall the locomotive piston chamber psyche covering fire .

reduce all three bolt to 7 base - pounding , then tighten up the bolt again to 10 animal foot - hammer .

press the crude and breathing time hose into home , then get it on the sparkle wad into the meat of the locomotive engine piston chamber head teacher .

constrain the glint male plug to 8 invertebrate foot - Irish punt , then advertize the glint male plug line into blank space .

maltreat 15

Reinstall the throttle army tank , then crusade the fuel hosiery onto the fuel valve .

This was reinstall the upper and side cover onto the atv .

This was reinstall the bum .